The Birth of Saké

In a world where most mass produced goods are heavily automated, a small group of artisans must endure six grueling winter months away from family and friends to preserve a 2000-year-old tradition that we have come to know as saké.

I was able to follow this long painstaking process at Yoshida Brewery, a 144-year-old family-owned small brewery in northern Japan, for my feature documentary The Birth of Saké. There are so many things in this world I simply could not do and this is one of them…

Sharing small bedrooms with groups of other worker, away from family and friends for 6-7 months, waking up every morning at 4am/7days a week in the dead of winter… My producer and I was able to witness this journey on 3 separate productions seasons. We lived at the brewery full time and became very close to all of the workers. After a few drunken nights of karaoke, we became a part of their close knit family. As American born Japanese, I have never seen this type of dedication in handcrafting a mass produced product. I even sometimes wondered if it was worth it, with so many breweries either going under because of rising costs or forced to change to a machine-fed automated process to keep up with the fast paced industry. But then I was reminded by the Toji or ‘head brewmaster’ that saké is a living thing; “You have to nurture it like a child, without proper nurturing, it cannot become saké’, he would say. These are words from someone who has been crafting sake for over 50 years…. He tells me that the key to making consistent high quality sake is intuition. Each year there are so many changing variables (rice quality, water quality, different yeast strains) that it would be impossible to come up with a automated formula. You have to adapt, trust your intuition, and depend on your workers. On top of the heavy responsibility of creating and defining the taste of sake, the Toji is also responsible for his workers. Like a surrogate father he needs harmony between his workers, this can sometimes be challenging in a high stress environment of living and working in close quarter for half a year.. This is what I thought where his true leadership and years of experience really shined. He was not only nurturing the sake but his own worker and how it all depended upon each other to make this one beautiful thing.

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Erik Shirai

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The Birth of Saké
 
View fullsize  Making Koji rice
View fullsize  Preparing Koji rice in the early morning.
View fullsize  Tedorigawa Brewery / Yoshida Shuzoten
View fullsize  Steaming rice for ‘Daginjyo’ (premium) sake process
View fullsize  Preparing Koji rice.
View fullsize  Workers kneading Koji rice.
View fullsize  Tedorigawa Brewery / Yoshida Shuzoten
View fullsize  Head Brewmaster Yamamoto Toji. The head brewmaster is responsible for creating the unique taste of each years sake season. He is also responsible for controlling all the variables involved in sake making including the workers.
View fullsize  Yoshida Yasuyuki (28).  Tedorigawa brewery is his namesake. He will be the 6th generation president of Tedorigawa brewery after his father. He works 6 months during the winter to make sake and then the remaining 6 month he tirelessly promotes h
View fullsize  Tedorigawa Brewery / Yoshida Shuzoten
View fullsize  Yamazaki Chicahiro (Chi-chan). The oldest and kindest worker at the Tedorigawa brewery. He is 72 years young.
View fullsize  Yamamoto Yoichi
View fullsize  Drying rice sacks
View fullsize  Ugaki Tomio is in charge of the Koji room. This year will be his 13th year at Tedorigawa brewery.
View fullsize  Shiyake Tadahiro is the youngest worker at the brewery. He started working at Tedorigawa brewery at the age of 19.
View fullsize  Tedorigawa Brewery / Yoshida Shuzoten
View fullsize  Yamamoto Hideki is the son of Yamamoto Toji (head brewmaster).
View fullsize  Moromi (Main fermentation mash).
View fullsize  Yamada Hirofumi, this will be is his fifth year at Tedorigawa brewery.
View fullsize  Demura Masayuki. This season will be the 3rd year for Demura-san. He handcrafts traditional pots during his off-time in the summer.
View fullsize  Tools
View fullsize  Shintani Hayato, this will be is his fifth year at Tedorigawa brewery
View fullsize  Yoshida Toji
View fullsize  Sake kasu is the sediments left behind after the pressing out the liquid from the fermentation mash.  Sake kasu is packaged and is commonly used for pickling vegetables and feed for livestock.
View fullsize  Koji making
View fullsize  Toasting at the beginning of the sake season.
View fullsize  Tedorigawa Brewery / Yoshida Shuzoten
View fullsize  Tedorigawa Brewery / Yoshida Shuzoten
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